WHAT IS A DOWNCUT END MILL?

What is a downcut end mill?

What is a downcut end mill?

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What is a downcut end mill?

A down-cut end mill is a type of end mill that applies a cutting force by discharging chips downward or downward.

Its spiral groove design uses the tool rotation, the chip is discharged downward, while the workpiece is pressed against the work table, reducing the risk of vibration and deformation.

downcut end mill is a cutting tool designed to optimize machining quality and stability. Its design features are different from conventional end mills. The main difference lies in the direction of cutting force and chip removal method.

Core benefits of the down cut end mill:


  1. Reduce burrs: Downward discharge of chips to avoid chip friction on the processed surface, significantly reducing edge burrs.

  2. improve stability: the downward cutting force enhances the fit between the workpiece and the workbench, and inhibits vibration.

  3. suitable for thin material processing: such as aluminum plate, composite materials, etc., to prevent the stratification or deformation of materials.


 

down cut end mill and comparison with upper cut end mill






























peculiarity down cut end mill Upper cut end mill
Direction of cutting force Press the workpiece down Pull the workpiece up
Chip removal direction Downward discharge Upward discharge
Burr control Excellent (less burrs on underside) Poor (top surface prone to burrs)
Application scenario Thin material, high surface quality requirements Deep groove, high chip removal requirements

 

Through the reasonable selection of the bottom end mill, you can achieve better quality and stability in precision machining, especially for deformation-sensitive materials and complex structural parts, such as processing 0.5mm thick aluminum mobile phone box, the use of the bottom end mill can effectively avoid material bending, while the groove bottom smooth without secondary polishing, significantly improve efficiency.

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